Quality
Quality Inspection
Robust Quality Control
With superior quality assurance, Layana provides our customers with high-quality products
Layana, IATF 16949 and ISO 50001 certified company, has a designed high-level Precision Measuring Room in the house, with temperature and cleanliness control.
We have a dedicated inspection team with professional automated quality control equipment, including Zeiss CMM, Micro Vu, Keyence, etc. measuring instruments for product inspection, measurement, and test, to enhance our efficiency on quality control. Support our customers in multiple industries, such as automotive, electronics, medical, optical, power module, aerospace, etc. with modern measuring and inspection technology.
Highest quality control in each stage, from IQC, IPQC, OQC, of course traceable, measurable, and documented
- SPC Software System
- Automated Inspection
- Precision Measuring
- Barcode/ Labelling Management, for Traceability
- Calibration
- PPAP, CPK, Capability Study, Test Report
Inspection & Testing Equipment
Description (Inspection & Testing Equipment) | |
---|---|
1. ZEISS CMM Contura RDS |
2. HITACHI XRF Spectrometer |
3. Micro-Vu Video Measuring System |
4. Keyence Image Dimension Measuring System |
5. TOMAS 2.5D Video Inspection System |
6. Giant Force Salt Spray/Mist/Humidity Corrosion Tester |
7. Future-Tech Vickers Hardness Tester |
8. Mitutoyo Rockwell Hardness Tester |
9. MITUTOYO Roughness tester |
10. TOADK Super insulation meter |
11. Glass Dial Series-Optical Inspection Sorting Machine |
12. H.T. Pull Force Testers |
13. KETT Infrared Moisture Analyzer |
14. Fischer handheld coating thickness Tester |
Inspection Equipment
ZEISS CMM Contura RDS |
HITACHI XRF Spectrometer |
Giant Force Salt Spray/Mist/Humidity Corrosion Tester |
KEYENCE Image Dimension Measurement System |
Glass Dial Series-Optical Inspection |
Small Automatic Metallographic Cutting Machine |
Small Automatic Metallographic Cutting Machine |
Automatic Metallographic Inlay Machine |
Manual Metallographic Grinding & Polishing Machine |
Quality Assurance
Layana, guided by the paramount principle of prioritizing quality, comprehensively manages and controls quality in all aspects, including personnel, the environment, supply chain, and products. Upholding the belief in continuous improvement, Layana strives to enhance overall quality and efficiency. Through the collective efforts of all team members and collaborative cooperation, the quality standards not only meet but exceed customer requirements.
To achieve this quality policy, we base our approach on the requirements of the IATF 16949:2016 Automotive Quality Management System. With input from all team members on matters of quality, we revise and establish departmental quality objectives and implement various standard operating procedures. We continuously improve and ensure the execution of our company's quality management system, aligning with the concept of sustainable business operations.
Layana operates its quality management system based on IATF 16949, with the following methods for continuous improvement and implementation of various quality management systems:
- Education and training:arrange IATF 16949 quality training courses to strengthen all employees' concepts and applications of the five core tools.
- Internal audits:each department consolidates operational related indicators and schedules internal audits for IATF 16949 to verify whether the system is being implemented correctly. If problems are discovered, corrective actions are taken, and root cause analysis and improvement measures are proposed to maintain the effectiveness of all operations in IATF 16949.
- Supplier audits:conduct system, process, and product audits for the top five suppliers and regularly assess their supply level to ensure that customer requirements are met.
- Equipment calibration:schedule instrument calibration and execute measurement system analysis (MSA) to analyze the variation and characteristics of the measurement system, ensuring the reliability of instruments and product quality.
- Customer satisfaction:survey customer satisfaction and understand the gap between their needs and expectations. Optimize areas of dissatisfaction to meet customer needs and achieve the company's sustainable business goals.
- Standard development:develop quality inspection standards and continuously optimize rules to implement checks on all inspection processes, ensuring that quality meets customer requirements.
- Continuous improvement:through departmental team discussions, stimulate brainstorming and analysis using various tools to meet customer requirements.
Layana's Quality Management System
- APQP (Advanced Product Quality Planning)
- Control Plan
- PFMEA (Potential Failure Mode and Effects Analysis)
- PPAP Checklist
- MSA (Measurement System Analysis)
- SPC (Statistical Process Control)
- GR&R (Gage R&R)
- Supplier ISO certifications
- Six Sigma
- 6S (5S + Safety)
ISO 50001 Energy Management System |
Green Building (Gold Level) |