Manufacturing Solutions, Engineered End-to-End
Layana's vertically integrated campus brings metal stamping, plastic injection molding, bi-material insert/overmolding, custom automation, and assembly together under one roof — backed by in-house tooling and total engineering support from concept and DFM through validation to reliable mass production.
One facility, every discipline — from die to delivered assembly.
Most suppliers specialize in a single process. Layana unifies metal and plastic manufacturing in one place, eliminating handoffs, shortening lead times, and tightening quality control across the entire value stream — spanning precision stamping, injection molding, bi-material insert/overmolding, in-mold assembly, custom automation, component assembly, prototyping, and mold flow.
01 — Stamping
Precision Metal Stamping
High-precision metal forming on presses and dies — engineered and built in-house. From single-station forming to high-volume progressive and transfer-die production, Layana delivers repeatable accuracy at scale.
Custom Metal Stamping
Precision metal forming using high-tonnage presses and tooling, powered by in-house die design and manufacturing for consistent, high-volume parts.
Learn moreCustom Tooling
In-house die development for blanking, piercing, bending, coining, embossing, and flanging — designed, built, and maintained on site for speed and control.
Learn moreFine Blanking
Smoother wall surfaces, reduced burrs, improved flatness, and high dimensional precision — clean, fully sheared edges in a single controlled operation.
Learn moreMetal Drawing / Deep Drawing
Forming sheet metal into deep, hollow, three-dimensional parts with consistent wall thickness and dependable structural integrity.
Learn moreMicro Stamping
Miniature precision metal parts with micro-scale features measured in millimeters and micrometers — ideal for electronics, connectors, and sensors.
Learn moreProgressive Die
High-volume stamping where a metal strip advances through multiple stations in one die — efficient, repeatable, cost-effective mass production.
Learn moreTransfer Die
Complex three-dimensional metal parts and mass production — components are transferred station to station, ideal for larger automotive-type parts.
Learn more02 — Injection Molding
Plastic & Bi-Material Injection Molding
Advanced thermoplastic molding using scientific molding principles — from straightforward plastic parts to ultra-precise micro components and bi-material insert/overmolding that bonds metal and plastic into a single connected part.
Injection Molding
General plastic injection molding for durable, dimensionally stable parts — covering the molding process and applications across automotive and industrial uses.
Learn moreInsert Molding
Embedding metal or non-metal inserts into plastic during injection to improve strength, electrical function, and assembly performance in a single cycle.
Learn moreMicro Injection
Ultra-small, high-precision plastic components with tight tolerances for medical, electronics, automotive, aerospace, and consumer applications.
Learn moreTwo-Shot Injection
Dual-material injection molding that combines two plastic materials or colors in one production cycle for integrated, durable multi-material parts.
Learn moreOvermolding
A multi-material solution integrating in-house metal stamping, plastic injection, premolding, overmolding, and assembly into one connected process.
Learn more03 — Total Engineering Solutions
Total Engineering Solutions
End-to-end engineering and integration services that wrap around our core processes — from de-risking designs and simulating mold flow through prototyping, automation, and final assembly — so you move from concept to production readiness with confidence.
Component Assembly
Sub-assembly services that consolidate and integrate components before they move into larger OEM systems — reducing supplier count and tightening control.
Learn moreCustom Automation
Customized automation equipment for production, assembly, quality inspection, welding, testing, potting, and packaging — engineered to your line and volumes.
Learn moreIn-Mold Assembly
A multi-shot molding process that embeds metal inserts such as terminals, busbars, and leadframes directly into plastic parts for connected assemblies.
Learn morePrototyping & Validation
Rapid prototyping, design validation, functional testing, and manufacturability checks — catching risks early, before committing to mass production.
Learn moreMold Flow
Mold flow simulation that improves manufacturability, cycle stability, cooling time, material usage, and overall production readiness before tooling is cut.
Learn moreBuilt on Quality
Every Capability, Backed by a Zero-Defect Philosophy
Across stamping, molding, and assembly, Layana ensures Total Quality Management through IATF 16949, ISO 14001, ISO 45001, and ISO 14064 certifications, supported by Automotive Core Tools and reinforced by advanced inspection and validation equipment — under a continuous-improvement, zero-defect philosophy.
Automotive Core Tools
APQP · PPAP · FMEA · SPC · MSA
Common Questions