Robust quality control

Source From a Manufacturer That Inspects in House

With superior quality assurance, Layana provides our customers with high-quality products. As an IATF 16949-, ISO 14001-, ISO 14064- and ISO 45001-certified manufacturer, Layana has designed and built a high-level Precision Measuring Room in house — with temperature and cleanliness control — so coordinate, optical and material analysis instruments deliver stable, repeatable measurements.

  • Dedicated inspection team operating automated quality-control equipment
  • 15 inspection instruments — ZEISS CMM, GOM ScanCobot 3D scanner, HITACHI XRF, Micro-Vu, Keyence and more
  • IQC, IPQC and OQC controls applied according to the project inspection plan and applicable requirements
  • SPC, PPAP, CPK and capability studies available when required by the project or customer
Layana inspection engineer running a ZEISS CMM measurement inside the climate-controlled Precision Measuring Room.
Inspection in action. CMM, vision systems, hardness, roughness and material analysis — measurements you can trust because the room they're taken in is controlled.
Overview

Key Takeaways

  • Layana runs a climate-controlled Precision Measuring Room in house — temperature and cleanliness controlled so CMM and optical instruments deliver stable readings.
  • Inspection controls may be applied at IQC, IPQC and OQC stages according to the project control plan and sampling requirements.
  • Methods such as SPC, automated inspection, precision measurement, traceability, calibration, PPAP and capability studies are selected when applicable.
  • A 15-instrument toolkit — ZEISS CMM, GOM ScanCobot 3D scanners, HITACHI XRF, Micro-Vu, Keyence, TOMAS 2.5D and more — supports dimensional, full-surface 3D, material, hardness, roughness, corrosion and coating-thickness inspection.
  • Customers across automotive, electronics, medical, optical, power-module and aerospace markets are supported under the same governed workflow.
  • Seven independent certifications back the program: IATF 16949:2016, ISO 14001, ISO 14064, ISO 45001, Green Building Gold, Green Factory and Cleaner Production System.
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Facility

A Climate-Controlled Precision Measuring Room

Coordinate measuring machines, optical inspection systems and material-analysis instruments are only as accurate as the environment they operate in. Layana's in-house Precision Measuring Room is purpose-built with temperature and cleanliness control — eliminating the thermal drift and particulate contamination that quietly erode measurement accuracy on an open shop floor.

A dedicated inspection team operates professional and automated quality-control equipment for product inspection, measurement and testing. The selected equipment and inspection scope depend on the control plan and applicable project requirements.

The same room supports customers in automotive, electronics, medical, optical, power-module and aerospace programs with modern measuring and inspection technology — one inspection capability, six industry verticals.

Methods

Six Core Methods for Quality Control

Quality is monitored and documented throughout every stage of production.

01

Process Monitoring

Production conditions are monitored to maintain consistent quality.

02

Automated Inspection

Automated systems support efficient and reliable inspection.

03

Precision Measurement

Measuring equipment is used to verify product requirements.

04

Quality Traceability

Quality records are maintained throughout the production process.

05

Equipment Calibration

Inspection equipment is regularly checked to maintain accuracy.

06

Quality Documentation

Inspection results and quality records are documented according to applicable requirements.

Toolkit

15 Inspection & Testing Instruments

The available equipment supports dimensional, material, mechanical, environmental and surface-related inspection. The appropriate instrument, method and sampling plan are selected according to each project's requirements.

Image Maker Instrument
ZEISS CMM Contura RDS coordinate measuring machine in Layana's Precision Measuring Room
ZEISS CMM Contura RDS Coordinate Measuring Machine
GOM ScanCobot robotic 3D scanner for full-surface geometric verification
GOM ScanCobot 3D Scanner Robotic Full-Surface 3D Scanning
HITACHI XRF X-ray fluorescence spectrometer for non-destructive elemental analysis
HITACHI XRF Spectrometer X-Ray Fluorescence
Micro-Vu optical video measuring system
Micro-Vu Video Measuring System
Keyence image dimension measurement system for automated inspection
Keyence Image Dimension Measurement System
TOMAS 2.5D video inspection system for contour and edge measurement
TOMAS 2.5D Video Inspection System
Giant Force salt spray mist and humidity corrosion test chamber
Giant Force Salt Spray / Mist / Humidity Corrosion Tester
Future-Tech Vickers micro-hardness tester
Future-Tech Vickers Hardness Tester
Mitutoyo Rockwell hardness tester for bulk metal hardness measurement
Mitutoyo Rockwell Hardness Tester
Mitutoyo surface roughness tester measuring Ra and Rz parameters
Mitutoyo Surface Roughness Tester
TOADK super insulation meter for high-voltage insulation resistance testing
TOADK Super Insulation Meter
Glass Dial optical inspection sorting machine for automated visual quality sorting
Glass Dial Optical Inspection Sorting Machine
H.T. pull force tester for tensile and joint integrity measurement
H.T. Pull Force Tester
KETT infrared moisture analyzer for plastic resin and material moisture testing
KETT Infrared Moisture Analyzer
Fischer handheld coating thickness tester for plating and finish measurement
Fischer Handheld Coating Thickness Tester
Coverage

Inspection Across Six Demanding Industries

Layana supports projects across six markets. Inspection methods, sampling, acceptance criteria and documentation are determined for each project from drawings, specifications, control plans and applicable customer or regulatory requirements.

Automotive

Electronics

Medical

Optical

Power Module

Aerospace

Credentials

Seven Certifications That Back the Inspection Program

Seven independent, audited credentials reinforce the inspection program — covering product quality, environmental management, carbon accounting, worker safety, the working environment, factory sustainability and resource efficiency.

Layana's IATF 16949 certificate — the international standard for automotive quality management systems.
Quality

IATF 16949

International Standard for Automotive Quality Management Systems — the backbone of Layana's QMS.

Layana's ISO 14001 Environmental Management System certificate.
Environment

ISO 14001

Environmental Management System — systematic identification, control and reduction of every operational environmental impact.

Layana's ISO 14064 Greenhouse Gas Quantification certificate.
Carbon

ISO 14064

Greenhouse Gas Quantification & Verification — a verified GHG inventory that makes carbon footprint measurable and reducible.

Layana's ISO 45001 Occupational Health and Safety Management System certificate.
Safety

ISO 45001

Occupational Health & Safety Management System — engineered workplace risk control and a documented safety-first culture.

Layana's Green Building (Gold Level) certificate.
Workplace

Green Building (Gold)

Gold-level Green Building certification — a controlled, sustainable workplace for stable inspection processes.

Layana's Taiwan Green Factory designation certificate.
Sustainability

Green Factory

Taiwan Green Factory designation — recognising integrated sustainable design, materials and operations at the Lukang facility.

Layana's Cleaner Production System certificate.
Resources

Cleaner Production

Cleaner Production System certification — audited material, water and energy efficiency with reduced waste at source.

Conclusion

Quality You Can Measure, Trace and Document

Layana provides a controlled, instrumented and climate-stabilized inspection capability that can support incoming, in-process and outgoing controls where required by the project. The applicable inspection scope is established through the project control plan and customer requirements.

Customers have access to dimensional, material and functional measurements supported by controlled equipment and quality records. SPC, MSA, PPAP and capability-study documentation are prepared when required by the project, customer or applicable standard.

Traceable, measurable and documented to the applicable requirement.

— Layana Quality Inspection Standard
Questions

Frequently Asked Questions about Quality Inspection

Layana's quality-inspection program combines a climate-controlled in-house Precision Measuring Room, a dedicated inspection team and a broad range of measuring and testing equipment. Controls may be applied at incoming, in-process and outgoing stages according to the applicable control plan, sampling plan and customer requirements.

Layana maintains a range of dimensional, optical, material, mechanical, environmental and surface-inspection equipment. The appropriate instrument and method are selected for each project according to the drawing, specification, control plan and required measurement capability.

Quality controls may be planned at incoming, in-process and outgoing stages. The applicable methods, sampling levels, records and approval documents are defined for each project according to its control plan and customer requirements.

Yes. Layana's in-house Precision Measuring Room is purpose-built with temperature and cleanliness control so coordinate-measuring, optical and material-analysis instruments deliver stable, repeatable results — the only way CMM accuracy and MSA validity can be guaranteed.

Inspection equipment is managed through calibration and Measurement System Analysis activities as applicable. Identification and traceability records are maintained according to the project control plan and customer requirements.

Layana supports quality-inspection requirements for automotive, electronics, medical, optical, power-module and aerospace projects. The inspection plan and acceptance criteria are defined individually for each project.

Seven independent credentials back the program: IATF 16949:2016 (Automotive Quality Management System), ISO 14001 (Environmental Management System), ISO 14064 (Greenhouse Gas Quantification), ISO 45001 (Occupational Health & Safety Management System), Green Building Gold-level certification, Taiwan Green Factory designation and Cleaner Production System certification.