Automatic Storage

Robust Quality Control

LAYANA provide single, progressive as well as transfer press production by using the Robot Arm.

   We have the expertise and technology to design, test and manufacture transfer tools, which can produce your parts and components in high or low volumes quickly and efficiently. We create tight tolerance parts with superior precision and repeatability, with deliveries to meet your deadlines.
 


Transfer Die Stamping

Transfer die stamping is similar to progressive die stamping and are used for parts which require multi-stage operations.

   These operations are assisted by automated mechanical fingers which transfer parts from one process to the next in a predefined manner. The difference is in that products are blanked first in transfer tooling thus eliminating the need for a carrying web.
Transfer die is often used to make parts that are larger or drawn deeper than those typical of progressive die. These include deep draw forming operations, side-action forming (cam-actuated), support for multiple trim stages, and support for performing hole making (piercing, countersinking, extruding, coning, shaving, and tapping) prior to or subsequent to bending and forming operations. Transfer Press Stamping is an excellent option for the production of stampings and often offers the benefit of lower tooling costs.
Through the transfer of tooling, we can quickly and effectively mass produce your parts and components. We manufacture precision tolerance parts with high accuracy and repeatability and deliver to meet your deadlines. Request a quote on transfer tooling for the parts and components you need, please contact LAYANA for more information. More info of 300 Tons Servo Press.
 
AS/RS system project (product-case)

 


stamping capabilities & SPC quality controlge

Precision Micro Stamping

   As advanced technology products are going forward with high functionality, parts needs to be precise, small-sized, light weight and with tight tolerance to catch up with the trend. With the development of the miniaturization trend in manufacturing field, the demand of micro-parts is getting more and more, usually applied in the automotive, medical, optical, power electronics, etc. industries.
 

Technology + Experience = Professional

  With professional R&D team, who has decades of metal stamping experience and technology, LAYANA is able to manufacture customized micro-parts with finest quality and high precision.

LAYANA, equipped with PAM-STAMP CAE analysis at tool development stage, and precision stamping press for production to fulfill customers requirement on miniaturized parts.

With various micro stamping processes and complex shapes, the parts that we make could be under 10mm in size and could reach accuracy ± 0.03mm.

 

Application

 
  • Aerospace
  • Automotive
  • Electronics
  • Medical
  • Optical
  • Power Electronics
  • Other fields
 
Material Process
1. Aluminum a. Micro Punching
2. Beryllium b. Micro Forming
3. Brass c. Micro Bending
4. Bronze d. Micro Deep Drawing
5. Cold Rolled Steel  
6. Copper  
7. Stainless Steel  
Titanium and more!  
 

Our Micro Metal Stamping

   High-End Micro Stamping Provides Smart Sourcing Options.
 
Micro Stamping
Micro Stamping
Micro Metal Stamping
Micro Metal Stamping
Microstamping Technology
Microstamping Technology


Precision Parts Stamping
Precision Parts Stamping
Micro Precision Metal Stamping
Micro Precision Metal Stamping
Microstamping
Microstamping

 

Microstamping Technology
Microstamping Technology
Micro Stamping Face
Micro Stamping
Precision Metal Stamping
Precision Metal Stamping

 

Microstamping Corp
  • Industry:Electronics
  • Process:micro deep drawn
  • Material:C1100
  • Tubing wall thickness
    =0.13mm
  • Height:2.35mm
  • Diameter:Ø1.29mm
Micro Stamping Parts
  • Industry:Automotive
  • Process:micro stamping
  • Material:SUS304
  • Material thickness=0.2mm
  • Micro bending with
    tight tolerance
Micro Technic Tool
  • Industry:Medical
  • Process:micro deep drawn
  • Material:C17200
  • Material thickness=0.2mm
  • Complex shapes with
    high-precision
 


Click here to contact us or request information regarding our products.

 


Deep Draw Advantage

Deep Draw Tooling & Fabrication for Drawn Parts

   Deep drawing is one of the most widely used processes in sheet metal forming, which is generally used to manufacture parts and products that are deeper than metal stampings. Especially for products that require significant strength or product geometry that cannot be achieved by other manufacturing techniques. The use of deep drawing is more stable than bending during the production process, and no additional assembly steps on tooling are required, which can greatly increase efficiency, particularly advantageous in mass production. LAYANA engineering team provides multiple deep drawing solutions for a variety of industries.
 

LAYANA Deep Drawn Capability

  Where not only precision but complex solutions are required. LAYANA has up to 300 tons press machine and provides the best process to keep the highest quality of tooling and products, you can find for more details as below.

◣ Straight Side Double Crank Servo Press (300 Tons)

This type of press with fast response hydraulic overload protector (H.O.L.P.) and with high precision, could be in compliance with the requirement for all kinds of deep drawing.    More info of 300 Tons Servo Press.

◣ Deep Drawn Process - Tooling Type with LAYANA

 
 
Category Technical Details
Part Diameter 1.5-100 mm
Material Thickness Up to 2.5mm
Tooling Size Up to 2,200mm in length
Pitch of transfer die 130mm MAX.
Roundness 0.05mm
Drawing Ratio 1:3 (Depends on material and material thickness)
Over 1:3 (send us an email and discuss future)
Material Aluminum
Brass/Bronze/Copper
Stainless steel : SUS304/SUS430
Steel : SPCC/SPHC/SPHE
Per Customer Request
 

Benefits of Deep Drawn with LAYANA

 

◣ Professional RD Team

Our designer & Engineer know exactly how to handle each material, our expert RD members are available to help you with each step of the process, from finalizing your drawings to selecting the available operations to meet your requirement.

◣ Complete Plan & Process

We develop perfect plans and processes from development to mass production according to customer needs and requirement, to ensure that the desired goals and high-quality service are achieved.

◣ Reliable Service

LAYANA provides the best support from tooling development to mass production, and keep the highest quality of tooling and product. Especially for those products with high accuracy or geometries, we have the perfect inspective facilities and complete control plan to make sure all GD&T to be satisfied with our customers.
 

Application / Industry

 
  • Industrial
  • Mechanical
  • Medical Device
  • Consumer Electronics
  • Household Appliance
  • Cutlery
  • Valves
  • Motor
  • Automotive
 

Our Deep Drawn Parts

   Take a look at our Deep Drawn Parts as below to get a sense of our capabilities.
 
Deep-Drawing
Deep Drawing
deep draw stamping
Deep Draw Stamping
Deep draw parts
Deep Drawn Parts


deep draw forming
Deep Draw Forming
deep draw sheet metal
Deep Draw Sheet Metal
deep-draw-die
Deep draw Die

 

Deep Draw Progressive Die
Deep Draw Progressive Die
Deep Draw Tool
Deep Draw Tool
Deep Draw Pressing
Deep Drawn Pressing
 


Click here to contact us or request information regarding our products.

 

Progressive Metal Stampings

 
   Progressive metal stamping is one type of metalworking which involves punching, coining, bending and many other techniques that modifies metal components and raw materials of metal stampings combined with automatic feeding system. The feeding system is helpful in pushing the metal stamping from a coil. It then passes through various stations of the progressive metal stamping die. In each of these stages, the metal stamping undergoes one or more operation that is required to obtain the final product. At the final stage, the finished parts get cut off and get ejected.

At first, the metal stamping die is placed over the reciprocating metal stamping press. The press then moves up and the top die moves in synchronization with it. This action allows the material to reach in. As the press then moves down, the die gets closed and the stamping operation is carried out. With each one of the press’ stroke, the completed part of die of stamping on metal gets removed from the die.

It is necessary to ensure precise placement of the strip so that it does not get misplaced in any way during its course of travel from one station to the other. This however cannot be provided by the feeding mechanism and hence, ‘pilots’ are used for proper placement of strips. These pilots can either conical or bullet-like in shape.

Here, we have diverse range of capabilities in metal production. This ranges from gauge to other high-strength components. We are readily equipped and prepared to handle any production volume demanded from our clients. You can send in the drawing samples to us and we would send our quote for custom metal stamping services accordingly.
 

Click here to contact us or request information regarding our products.

 

stamping dies

Metal Forming/Metal Stamping Process/Custom metal

  

LAYANA specializes in the stamping of tight-tolerance, close-pitch, high-precision and light-gauge metal components. In providing precision metal stampings, we maintain a robust internal tooling capability to assure all of our progressive stamping tools exceed customer requirements. For progressive tooling design, we employ top-of-the-line CAD packages.

Our facility has surface grinding, programmable CNC centers, sinker EDM and wire cutting EDM technologies, in house to support our precision metal stamping operations. Our stamping operations utilize leading precision metal stamping presses with sizes ranging from 5 tons - 200 tons. Materials used in the precision metal stamping process include Beryllium Copper, Phosphorous Bronze, Stainless Steel & Copper and Cold Rolled Steel with thickness ranging from 0.002" to 0.180". As a result, LAYANA has the capability to provide metal stamping services and products for a wide variety of industries In addition to metal stamping, we have integrated a number of complimentary precision metal forming and metal joining processes such as in-die welding and in-die tapping and riveting into the stamping operations to reduce costs in certain applications.

Precision Metal Stamping Services

Our operations support a wide array of precision metal stamping services for a wide variety of industries. These metal stamping services include:

  • Automotive parts stamping
  • Medical stamping
  • Precision metal stamping for mobile devices
  • Stamped and drawn shields for industrial and electronics industries
  • Bandolier metal stamping
  • Bandolier wire metal stamping
  • Header pins metal stamping
  • Contact pins metal stamping
  • Terminals metal stamping
  • Sleeved terminals metal stamping
  • Reel to reel metal stamping
  • Precision metal stamping
  • Precision miniature metal stamping
  • High speed metal stamping
  • Micro metal stamping
  • Stainless steel metal stamping
  • Precision metal stamping for Medical

Precision Metal Stamping Materials

These precision metal stamping services can be completed using a variety of metals. A few of these include:

  • Aluminum
  • Beryllium
  • Brass
  • Bronze
  • Cold Rolled Steel
  • Copper
  • Mylar
  • Phenolic
  • Stainless Steel
  • Teflon
  • Titanium and more!
 
Stamping Parts
 
Stamping Parts
 
Stamping Parts
 


Stamping Parts
 
Stamping Parts
 
Stamping Parts
 
 

Click here to contact us or request information regarding our products.

 

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